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Best Overall Predictive Maintenance Program
Non Nuclear
Profile In Excellence

Gallatin Steel

Gallatin Steel Company is a joint venture between Dofasco, Inc. and Gerdau Ameristeel. Gallatin Steel’s steel manufacturing facility is located along the banks of the Ohio River in Gallatin County, Kentucky, USA.

Construction of our Compact Strip Production facility began in 1993. We began our start-up operations as one of the most advanced, environmentally-safe minimills in the world in the second quarter of 1995. Since then, we have achieved the ISO 9001, ISO 17025, and the ISO/TS 16949 (the highest international quality benchmark for manufacturers) certifications.

Program Highlights:

The competition this year was intense and Gallatin should be very proud of being selected. There were several programs that were very close however the high level visibility and support all the way to the Presidents level, the all time records for tons produced (high level business metric), the effective trust based partnerships with contractors and suppliers, and the use of advanced analytic information software and off site benchmarking visits propelled this steel mill to the winners circle.


The PdM Team:

Front Row (L to R): John Murphy, Jessica Young, Tom Holyoke, Keith Armstrong, Bobby Heinz, Damon Ginn, Don Nice (Timken Reliability Solutions), Jeff Stegemiller, Joe Rachford, Dan Pridemore, Rick Teague, Rick Cobb.

Back Row (L to R): Dave Griffey, George Burris, Gary Hickey, Bob Huffman, Tim Wilson, Tom Stevely, Chuck Greene, Kirby Brown, Terry Hearn, Kevin Armstrong, Mark Fields, George Lee, Ryan Arney, Jason Hendrickson, Rick Elder, John Gosman.

Not Pictured:  James Gill, Timken Reliability Solutions and Darrin Clark, Insight Services

Equipment:

Timken Provided Equipment: 

·         CSI 2120 Vibration Analyzer with Timken Analysis reporting software

·         UE 9000 for Ultra sound

·         Flir P65 Flir Thermocam with Reporter 7.0 software

·         PDMA MCE Max, motor tester

·         GE Everest Video Image Scope

Gallatin Steel Equipment: 

·         FLIR 570

·         Flir 640 Camera with 7.0 software

·         Ludeca Optalign Plus Laser Shaft Alignment Systems

·         Faro Trackball Laser Alignment System

·         Sonatest SLM Ultrasonic Tester

Back to PdM Award Winner Index

 


 
 
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